JDM Overhauled Engine Plan Japan

Professionally overhauled JDM engines

JAPAN ENGINE OVERHAUL PLANS

Professional Overhauled Engines

OVERHAUL PLAN A

STANDARD ENGINE OVERHAUL – HEAD and BLOCK

Our goal is for you and your JDM vehicle to enjoy a new life with thousands of more kilometers on the road.


 

  • Professionally fully rebuilt engine block and head completed by our Japanese certified mechanics.
  • We locate and purchase a matched donor engine for your vehicle based on the Japanese manufacture’s VIN chassis number and engine model number.
  • Our expert mechanics will disassemble the engine, clean, restore or replace all worn parts necessary to restore the engine to it’s original specifications. Customization requests are received but not guaranteed.
  • We do not require the original head or block to be returned. But we may be interested in purchasing the block or head after reviewing photos.
  • If not in stock, allow 2 weeks after receiving payment to locate a compatible engine based on your specifications.

Important: A certified auto mechanic is recommended for installation and maintenance procedures in order for this engine to perform as designed. We are not responsible for mishaps when installations are performed by those who are novices and not certified auto mechanics.

Suzuki K6A engine rebuildJapan JDM F6A Suzuki Engine Overhaul 008

OVERHAUL PLAN B

SPECIAL ENGINE OVERHAUL – with
Cylinder Boring with Oversized Pistons or Cylinder Sleaves with New Pistons


Custom Cylinder Sleeves

Bring your old cylinder back to new condition with a new sleeve or by repairing damaged or cracked cylinders. Custom cylinder sleeves are essential components in engine maintenance and performance enhancement to help maintain consistent compression and improve heat dissipation, enhancing overall engine performance. Our sleeves are manufactured in Japan with manufacturer’s specifications.

 

  • Durability: New custom sleeves are incredibly durable, reducing the need for frequent replacements. Custom sleeves provide a robust surface that can withstand high pressures and temperatures, crucial for small or high-performance engines.
  • Repair Worn or Damaged Cylinders: Custom sleeves restore the cylinder surface, allowing for effective piston movement.
  • Prevent Future Damage: They protect the engine block from wear and tear, extending the life of the engine.
  • Improved Engine Longevity: By maintaining structural integrity, they help engines perform reliably over extended periods.
  • Customizability: Custom sleeves can be designed to fit the unique specifications of any engine.
  • Improved Performance: A well-designed custom sleeve can significantly enhance the performance of the engine by reducing friction and improving heat dissipation.

 

Cylinder Boring with Oversized Pistons 

Cylinder boring is necessary when installing oversized pistons to restore the cylinder’s shape, remove surface damage, and achieve the correct clearance for optimal piston performance. This process ensures that the new pistons fit properly and function efficiently within the engine. Cylinder boring is a critical step when installing oversized pistons. This process serves several essential functions:

Key Functions of Cylinder Boring

    • Restoring Cylinder Shape: Over time, engine cylinders can become out-of-round due to wear. Boring helps restore them to a perfect circle.
    • Removing Surface Damage: If the cylinder walls have scratches or scoring from issues like overheating, boring removes these damaged layers, ensuring a smooth surface for the new pistons.
    • Achieving Correct Clearance: Proper clearance between the piston and cylinder wall is vital for performance. Boring allows for precise adjustments to ensure optimal fit and function.

Boring cylinders is essential for ensuring that oversized pistons fit correctly and function efficiently. This process not only enhances engine performance but also extends the life of the engine by maintaining proper cylinder integrity. Always consult with a professional machinist to ensure the best results.

STEP 1

ENGINE OVERHAUL INQUIRY

♦  Contact us by phone, email or by using our parts inquiry form
  Explain to us your request and requirements
♦  Provide the vehicle’s year, make, model, VIN, and specs
♦  Photos of your vehicle will also be requested
♦  Your information will be inputted into our system

STEP 2

TIMELY RESPONSE

♦  We will respond to your inquiry with our suggestions
♦  Give you options on how we can assist you
♦  Provide a pathway to complete your project

Engine Overhaul

STEP 3

DEPOSIT PAYMENT

♦  Once you have decided to proceed, an initial deposit or full payment for the overhaul is required.
♦  A payment request invoice will be sent via email.
♦  The invoice will include the description of the work to be completed and payment options.
♦  Depending on the payment method chosen, it may take between 2 to 10 days for our bank to receive the funds.
♦  Upon receiving your deposit, the search and purchase of the donor engine will commence.

STEP 4

DONER ENGINE PROCUREMENT

♦  If the engine is not in stock, a donor engine will be acquired
♦  Donor engine nationwide search
♦  Donor engine purchase and transport to our shop
♦  Donor engine disassembly and thorough inspection

STEP 5

INSPECTION and OVERHAUL

♦  Engine and parts cleaning
♦  Replacement parts ordering
♦  Resurfacing and repairs
♦  Engine calibration

Japan Engine Overhaul 005

STEP 6

OVERHAUL COMPLETION

♦  We will do our utmost to complete the overhaul as quickly as possible.
♦  There are times when parts will need to be backordered.
♦  Notification of the completion of your overhauled engine will be made by telephone, email, or both..
♦  We will provide several options for shipment at this time.
♦  A final invoice will be prepared and sent by email.
♦  Payment is required within the requested payment period.

STEP 7

SHIPMENT and DELIVERY

  Upon receipt of the final payment, we will prepare your engine for shipment
♦  Engine and parts will be carefully packaged and boxed
♦  A engine service manual will be sent by email to assist your mechanic
♦  We will ship using your chosen shipping option
  Tracking information will be sent via email prior to or on the shipment date 

JAPAN POST SURFACE

Mode: Surface freight
Time to delivery: 4 to 6 weeks
Weight limit: 60kg
Approximate Cost: $350 inclusive of import tariffs
Merits: Economical

Japan Post Shipments

JAPAN POST EXPRESS

Mode: Air
Time to delivery: 8 to 14 days
Weight limit: 60kg
Approximate Cost: $950 inclusive of import tariffs
Merits: Fast and efficient

Japan Post Shipments

 

OC SPEEDPAK

Mode: Air/Ground
Time to delivery: 20 to 30 days
Weight limit: 50kg
Approximate Cost: $725 plus import tariffs
Merits: Similar to JP Express

Orange Connex Shipping

 

YAMATO

Mode: Air/Ground
Time to delivery: 7 to 10 days
Weight limit: 50kg
Approximate Cost: $1250 plus import tariffs
Merits: Largest logistics company in Japan

Japan Yamato Takyubin

 

FEDEX / DHL

Mode: Air
Time to delivery: 5 to 10 days
Weight limit: 68kg/70kg
Approximate Cost: Inquire
Merits: Fast express shipment

FedEx DHL

 

OCEAN FREIGHT

Mode: Ocean freight
Time to delivery: 20 to 30 days
Weight limit: Unlimited
Approximate Cost: Inquire
Merits: Large or multiple items

Parcel Shipping from Japan

 

  • Surface shipment from Japan are via ocean, rail or truck. Depending on your location delivery will be between 2 to 7 weeks
  • Items in stock are normally sent immediately. Rebuilt or overhauled parts may require additional days prior to shipment.
  • Tracking information will be sent to you by email to the address provided

* Delivery times fluctuate based on customs clearance, weather, and transport conditions.
** Prices may change at anytime without prior notice. Please confirm prior to ordering or shipment. Shippers may charge additional duties or taxes, based on the import country.

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